Suspended Magnetic Plate
-Product Highlights
This suspended high-intensity magnetic plate is a permanent magnetic device designed for belt conveyor systems. Installed above the conveyor belt, the plate continuously removes ferrous impurities from the conveyed materials, protecting crushers, grinders, and other downstream equipment. It improves product purity and is widely used in construction, mining, metallurgy, chemical, and wood processing industries.
-Working Principle
The separator is suspended above the material conveying path using lifting holes. The internal permanent magnetic system generates a high-intensity, high-gradient magnetic field.
When materials containing iron impurities pass beneath the separator, the iron contaminants are attracted and accumulate on the lower surface of the unit. The separated impurities are then manually scraped off, allowing the separator to operate efficiently in continuous production processes.
Product Information
Structure Materials
The suspended magnetic plate is designed with an internal magnetic system that combines high-performance ferrite magnets and NdFeB rare earth magnets, arranged in an optimized magnetic circuit to generate a strong and extended magnetic field.
The outer casing is constructed from high-quality A3 carbon steel, with optional SUS304 or SUS316 stainless steel available for corrosive or hygienic environments.
The heavy-duty lifting handles are made from thick Q235 carbon steel and are fully welded using a fish-scale welding process, providing excellent mechanical strength and reliable load-bearing capacity for industrial applications.
Features
- Designed for thick material layers and high conveying speeds
- Significantly higher iron removal efficiency compared to standard ferrite magnetic separators
- Permanent magnetic design requires no external power supply or cooling system
- No risk of power failure, overheating, or electrical faults
- Suitable for outdoor use and remote locations without power supply
- Extremely low maintenance cost
- Adjustable suspension height without affecting existing production layout
Technical Parameters
| Model | Belt Width (mm) | Suspension Height (mm) | Length (mm) | Width (mm) | Thickness (mm) | Applicable Belt Speed (m/s) |
| RCYB-3 | 300 | 100-250 | 300 | 200 | 150 | ≤2.5 |
| RCYB-4 | 400 | 100-350 | 400 | 300 | 200 | ≤2.5 |
| RCYB-5 | 500 | 100-400 | 500 | 300 | 200 | ≤4.5 |
| RCYB-6 | 600 | 100-400 | 600 | 300 | 200 | ≤4.5 |
| RCYB-6 | 600 | 100-450 | 600 | 400 | 200 | ≤4.5 |
| RCYB-8 | 800 | 100-450 | 600 | 400 | 200 | ≤4.5 |
| RCYB-8 | 800 | 100-450 | 800 | 500 | 250 | ≤4.5 |
| RCYB-10 | 1000 | 100-450 | 1000 | 400 | 250 | ≤4.5 |
| RCYB-10 | 1000 | 100-450 | 1000 | 600 | 300 | ≤4.5 |
Note: Customization is available based on conveyor belt width. Length, width, and height can all be customized according to actual usage requirements.
Installation Methods
1. Suspended installation above conveyor belt
This is the most common installation method. The separator is suspended above the conveyor belt using crossbeams, adjustable bolts, and lifting eyes.
The suspension height is adjusted within the effective operating range (typically 100–300 mm), ensuring the separator remains parallel to the belt and does not come into contact with the conveyed material.
2. Suspended installation above hopper or chute
For systems without conveyor belts, the separator can be installed above the hopper outlet or chute using a support frame. As materials pass through the magnetic field, ferrous impurities are effectively separated.
3. Frame-mounted installation
For heavy-duty separators or locations without existing support beams, a steel support frame can be installed. The separator is fixed onto the frame and adjusted to the optimal height. This method provides high stability and is suitable for high-speed, high-capacity conveying systems.
Applications
Suspended magnetic separators are widely used in mining and aggregate processing, construction waste recycling, grain and animal feed handling, chemical and plastics industries, as well as waste treatment and recycling operations, providing reliable iron removal for conveyor-based production lines.
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